DSR
PCD Spiral ConerR Endmill For Brittle material
- Material : Tungsten Carbide
- Tools : φ2.0×R0.1
Processing condition [ Rough Cutting ]
- Revolution (min-1) : 20,000
- Feed (m/min) : 120
- Cutting Depth (ap mm) : 1.0
- Cutting Width (ae mm) : 0.1
Processing condition [ Finishing ]
- Revolution (min-1) : 20,000
- Feed (m/min) : 80
- Cutting Depth (ap mm) : 0.01
- Cutting Width (ae mm) : 0.03
Referential Cutting Conditions
| Workpiece | Tungsten Carbide | Zirconia | Alumina | |||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Cutting Speed | 60~200 | 60～200 | 60～200 | |||||||||
| Flute Diameter | Revolution | Feed | Depth of Cut | Revolution | Feed | Depth of Cut | Revolution | Feed | Depth of Cut | |||
| mm | min-1 | ㎜/min | Ad mm | Rd mm | min-1 | ㎜/min | Ad mm | Rd mm | min-1 | ㎜/min | Ad mm | Rd mm |
| 0.5 | 40,000 | 160 | 0.5 | 0.012 | 40,000 | 160 | 0.5 | 0.01 | 40,000 | 160 | 0.5 | 0.012 |
| 0.8 | 40,000 | 160 | 0.5 | 0.025 | 25,000 | 160 | 0.5 | 0.02 | 40,000 | 160 | 0.5 | 0.025 |
| 1 | 40,000 | 160 | 0.5 | 0.05 | 18,000 | 160 | 0.5 | 0.03 | 40,000 | 160 | 0.5 | 0.05 |
| 1.5 | 27,000 | 110 | 0.5 | 0.05 | 16,000 | 110 | 0.5 | 0.03 | 27,000 | 110 | 0.5 | 0.05 |
| 2 | 20,000 | 120 | 1 | 0.1 | 18,000 | 120 | 1 | 0.1 | 20,000 | 120 | 1 | 0.1 |
| 3 | 13,000 | 80 | 1 | 0.1 | 16,000 | 80 | 1 | 0.1 | 13,000 | 80 | 1 | 0.1 |
Product lineup
Unit [size：mm／Retail Price：JPY]
| Code No. | Flute Diameter | Corner R | Effective Length | Flute Length | Neck Diameter | PCD Length | Total Length | Shank Diameter | No.Of Flute | Retail Price |
|---|---|---|---|---|---|---|---|---|---|---|
| DSR-05005010 | 0.5 | R0.05 | 1 | 0.5 | 0.46 | 0.8 | 50 | 4 | 4 | 55,600 |
| DSR-08005016 | 0.8 | R0.05 | 1.6 | 0.8 | 0.76 | 0.8 | 50 | 4 | 4 | 50,000 |
| DSR-10010020 | 1 | R0.1 | 2 | 1 | 0.95 | 1 | 50 | 6 | 4 | 50,000 |
| DSR-15010030 | 1.5 | R0.1 | 3 | 1.5 | 1.45 | 1.5 | 50 | 6 | 4 | 55,600 |
| DSR-20010020 | 2 | R0.1 | 2 | 1.5 | 1.95 | 1.5 | 50 | 6 | 6 | 61,200 |
| DSR-20010040 | 2 | R0.1 | 4 | 1.5 | 1.95 | 1.5 | 50 | 6 | 6 | 61,200 |
| DSR-20010080 | 2 | R0.1 | 8 | 1.5 | 1.95 | 1.5 | 50 | 6 | 6 | 61,200 |
| DSR-30010030 | 3 | R0.1 | 3 | 1.5 | 2.95 | 1.5 | 60 | 6 | 6 | 77,800 |
| DSR-30010060 | 3 | R0.1 | 6 | 1.5 | 2.95 | 1.5 | 60 | 6 | 6 | 77,800 |
| DSR-30010120 | 3 | R0.1 | 12 | 1.5 | 2.95 | 1.5 | 60 | 6 | 6 | 83,400 |